How To Make An Efficient Roastery

How To Make An Efficient Roastery

Whether you are a small specialty coffee roastery, artisan roastery, or roasting coffee commercially, it is essential to maximize efficiency in your workspace. An efficient and properly designed roastery can lead to higher output, reduce operational costs and the risk of injury, less stress during work, and increase the overall quality of your product as well as the potential for growth. Does your cafe or commercial roaster make good use of space and allow your staff to work without obstacles? In this article, we will talk about how to make an efficient roastery in the coffee industry.


Set Up Your Business To Be An Efficient Roastery

To make an efficient roastery, it is very important to really think about the use of space and design a logical layout with the aim of increasing productivity on each step of the workflow. How do you achieve that? Here are some tips below.


1. Assign a designated area for each activity

The workflow of your roastery needs to be clearly defined so there is a smooth flow. This starts even before roasting begins, by assigning the work areas in such a way that creates a clear direction and avoids obstacles. Green coffee beans storage area, the coffee roasting area, roasted beans storage area, packing and distribution area all should be logically designated so the production can flow smoothly and without interference.


2. Make a solid work plan

When you plan your production properly, you can avoid wasting time and increase your efficiency. If you implement a strategic schedule with dedicated time for each task, you can significantly reduce your roasting day. At the end of each day, sit down and evaluate what deviations you experienced from your plan. Keep revising the schedule as you go until you get nearly accurate, by this time you would be able to plan ahead and anticipate any potential issues.


3. Ensure your space is big enough

Operating in a well-designed workspace should be a priority whether you are a small-scale artisan roastery or a commercial roaster. Adequate space means simpler daily operation, free of obstacles with room to grow. Choosing a small or poorly laid out place might hinder work efficiency and limit growth, so bear in mind to have ample space around you when setting up your roastery.


4. Set up a proper storage

Storage space is important and should be organized properly. For example, green beans should be stored next to the roaster for easy access during the roasting days. But they need separate, cool, dark areas and placed in containers to avoid humidity and contamination. Roasted coffee beans should go to another area to be stored, degassed, packaged, and distributed to cafes, coffee shops, and homebrewers. The preparation area and packaging area should be kept separate to create a more productive supply line, where one staff can work without getting in the way of another staff.


5. Choose the right commercial roaster

Buying a roaster machine requires a lot of consideration. A bigger roaster machine has room for growth, but it can be a waste of energy and increase operational costs. A smaller roaster machine means less efficiency, as you may need to roast more batches during a workday. Berto roaster machines have various types and capacities that suit your needs, with fully automated roasting capabilities and superior safety features.

How To Make An Efficient Roastery

Source: Instagram @benihcoffeeroasters


Be An Efficient Roastery Right From The Start – Mastering Your Business

Aside from the physical layout, a coffee roaster’s efficiency also depends on how the coffee business is set up. It is recommended to create a solid, detailed business plan that includes a detailed layout, your projected goals, and focus areas like revenue streams and expenditures, fixed and variable costs, you can aim to reduce the cost per unit output and increase the overall efficiency of the roastery.

It takes careful planning, a lot of time and effort, not to mention a significant financial investment to create a roastery with optimum efficiency. By making a detailed business plan and designing a systematic workspace, you can turn your business into a more efficient roastery and generate higher profit over time.

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